38 Servo CNC Pipe Bender
38CNC-3A1S
38 Servo CNC Pipe Bender
CNC pipe bender Copper pipe bend Square pipe bend 1DR Pipe Bender steel pipe bend Small pipe bend
This CNC pipe bender is applicable to the processing of metal pipe fittings with a diameter of less than 38mm. It is widely used in furniture, frame, hydraulic pipeline, hardware sanitary ware and other industries. The three-axis servo controls the bending, pipe feeding and pipe rotation respectively, which can realize the automatic bending forming of three-dimensional space tubes. This machine can adopt the way of robot cooperating with external automatic feeding rack to form an automatic bending workstation.
38CNC-3A1S

Working Principle

The CNC pipe bending machine adopts two power sources, servo motor and hydraulic pressure, to drive the equipment to achieve high-speed and accurate digital control of pipe bending.
The disassembly actions of the machine include clamping, bending, core pulling, feeding, pipe turning, side auxiliary pushing and material supporting.
Action flow of full-automatic bending:
1. Clamping pipe fittings (hydraulic drive, including two pipe clamping actions of main clamp and guide clamp);
2. Elbow (driven by servo motor, elbow action is carried out through planetary /rv reducer and chain drive);
3. Feeding (driven by servo motor, when bending continuously, the linear distance between the two corners is positioned);
4. Rotating pipe (driven by servo motor, the space angle between two bending arc planes is positioned during continuous bending);
5. Core pulling (hydraulic drive, used when bending thin-wall and small radius pipe fittings, can be closed);
6. Support material (lift the longer pipe fitting to avoid the pipe fitting sagging and leaving the wheel model cavity);
7. Side auxiliary pushing (controlled by oil cylinder, carried out simultaneously with the bending action, and assisted the forming of pipe fittings).

Equipment Characteristics

Mitsubishi plc+ self developed control system
The CNC pipe bender adopts the CNC system independently developed by Mitsubishi plc+ to find the structural logic through the specially designed origin, so as to minimize the equipment accuracy error caused by each return to the origin. This machine can also use absolute value servo system to realize full closed-loop control with upper computer.
Perfect alarm prompt function of pipe bender
The control system of this machine is designed with various kinds of alarm prompt functions, which is convenient to quickly find out the causes of equipment failure and shutdown, and avoid equipment damage caused by errors.
Extensibility of diversified automatic bending workstation
Interfaces such as MES, robot and three coordinates are reserved in this machine to facilitate the extension and development of automatic workstation.
Imported chain drive to give consideration to equipment accuracy and service life
The bending action of the CNC pipe bender is driven by servo motor, and the power is transmitted through precision reducer and imported chain. After long-term use of the equipment, the bending accuracy can be quickly restored by tightening the chain.
Support a variety of additional optional functions
38 CNC pipe bender can be equipped with servo side auxiliary push to realize absolute synchronization with the bending action, so as to reduce the scratch caused by the relative sliding of the mold and pipe fittings; At the same time, it can be equipped with high-power servo to realize the function of strong back pushing, so as to accurately control the elongation and thinning rate of the elbow and further improve the quality of the elbow.
Selection of high-quality accessories and manufacturing of precision parts
The self-made parts of this machine are produced in strict accordance with the requirements of manufacturing materials and technology. The purchased parts are products of famous brands such as Taiwan and Japan to ensure the quality of the equipment.

Video Presentation

In the bending of aluminum pipe profiles, the pipe fittings are usually scratched due to the extrusion of molds and pipe fittings. In this video, a special plastic steel mold is made to bend the 22mm aluminum pipe without any scratch on the surface of the pipe fittings. The bending parameters are accurately controlled by servo, and the product has good stability.
Non injurious bend of aluminum pipe

Equipment Parameters

Model

38CNC-3A1S

Controller

PLC / PLC + upper computer

设备型号:

控制器:

PLA

MaxBending size

38*2.0MM

Input mode

Touch screen human-computer interactive input

MaxBending Speed

166°/sec

Working Pressure

Max  14Mpa

MaxBending Radius

160mm

Equipment Size

4200*950*1250mm

MaxFeeding Speed

650mm/sec

MaxRevolve Speed

342°/sec

Application Scheme

Automobile Manufacturing

Furniture Manufacturing

Aerospace

Related Information