50 Left And Right Common Pipe Bender
50CNC-8ADB
50 Left And Right Common Pipe Bender
CNC pipe bender Copper pipe bend Square pipe bend 1DR Pipe Bender steel pipe bend servo pipe bende rotary pipe bend
The left and right common bending machine is a multifunctional bending equipment, which integrates left bending and right bending, and can complete complex shape products that can not be completed by the one-way bending machine at one time. The bending action of this model adopts direct connection design, rigid transmission and large bending torque, and is matched with high-precision RV Reducer to ensure extremely high bending accuracy.
50CNC-8ADB

Working Principle

About 50 common bending machine adopts three power sources of servo motor, compressed air and hydraulic pressure to drive the equipment to realize high-speed and accurate digital control of bending forming.
The disassembly actions of this machine include: clamping, bending, core pulling, feeding, pipe turning, mold moving, mold changing, and trusteeship.
Action flow of full-automatic bending:
1. Clamping (driven by servo motor, including two tube clamping actions of main clamp and guide clamp);
2. Elbow (driven by servo motor, the precision RV Reducer is directly connected to the elbow spindle, and the elbow precision is high);
3. Feeding (driven by servo motor, planetary reducer and gear rack drive for pipe feeding and positioning);
4. Rotating pipe (driven by servo motor, the space angle between two bending arc planes is positioned during continuous bending);
5. Mold shifting (driven by servo motor, used for switching between left and right bending directions);
6. Mold change (driven by servo motor, switching between mold layers can be realized when multiple sets of bending molds are installed at the same time)
7. Core pulling (hydraulic drive, used when bending thin-wall and small radius pipe fittings, can be closed);
8. Trusteeship (lift the longer pipe fitting to avoid the pipe fitting sagging and falling away from the wheel model cavity).

Equipment Characteristics

RV Reducer direct connection design to realize high-precision elbow
The bending action of the numerical control pipe bender is realized by the direct connection of the precision RV Reducer to the bending spindle. The back clearance of the reducer is less than 3 arc minutes. The bending spindle and the reducer are fastened together through a rigid coupling, which can greatly improve the bending accuracy.
Integrating left and right turns
The left-hand and right-hand bends are integrated into the left-hand and right-hand bends, which can complete complex shape products that can not be completed by the one-way pipe bender at one time.
Unlimited programming mode and diversified automatic workstation scalability
The control system of this machine is designed with unrestricted self editing mode, which can edit any manual action into an automatic workflow, greatly improving the flexibility of equipment action. In addition, MES, robot, three coordinate and other interfaces are reserved to facilitate the extension and development of automatic workstation.
Mitsubishi plc+ absolute value servo realizes full closed loop control
In order to further improve the bending accuracy, the CNC pipe bending machine adopts Mitsubishi high-end series plc+ absolute value servo, and realizes the full closed-loop control of the precision engraving machine level through the control mode of EtherCAT communication, avoiding the accuracy loss caused by signal interference, pulse loss, origin loss and other reasons in the traditional control mode.
Advantech host computer + independent pipe bending machine CNC system to realize the diversification of equipment functions
Based on the Advantech host computer as the hardware carrier, the equipment independently developed the numerical control system of the pipe bending machine. In addition to the basic functions of the pipe bender, the CNC system also develops the functions of pipe fitting 3D graphics import self programming, pipe fitting 3D preview, dynamic machining simulation, remote diagnosis assistance and so on.
Strong pushing function and servo auxiliary pushing function realize arc pushing and smaller out of round rate
The left and right common bending machine is equipped with a high-power feeding servo motor, so that the machine can be used for pushing arc bending. At the same time, through the strong back boosting function, the out of round rate at the corner can be reduced. With the servo side thruster, the tube clamping section and the thinning rate of the outer wall can be further reduced.

Video Presentation

The video pipe fittings are 32*2mm steel pipes. The bent product is the main part of the seat frame exported to Russia. The shape of the seat tube is complex. The equipment can complete the bending at one time by installing four layers of molds.

Equipment Parameters

Model

50CNC-8ADB

Controller

Plc+ industrial computer

设备型号:

控制器:

PLA

MaxBending size

50*2.5MM

Input mode

Touch screen human-computer interactive input

MaxBending Speed

142°/sec

Working Pressure

Max  14Mpa

MaxBending Radius

160mm

Equipment Size

4650*1950*1650mm

MaxFeeding Speed

450mm/sec

MaxRevolve Speed

272°/sec

Application Scheme

Automobile Manufacturing

Furniture Manufacturing

Aerospace

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