Automobile Manufacturing
Processing scheme of various pipe fittings in the whole vehicle
Servo taper machine
Servo Taper Machine
This machine is mainly developed for the forming of sealing cone of aerospace power pipe joint. Because the minimum diameter of pipe fittings is 3mm, the wall of pipe fittings is thin, and the size of expanding is large. At the same time, the requirements for the roughness of expanding surface are very high. This machine is developed to meet the above conditions.
Working Principle
The servo taper turning machine is designed as a full servo single station. All actions of the equipment are driven by servo motor. The taper turning speed, feed speed and clamping force can be digitally controlled to realize the precision mirror taper turning process.
The disassembly actions of the machine include clamping, taper turning, positioning and feeding.
Action purpose and principle of servo taper machine:
1. Clamping (servo motor drives ball screw to control clamping die to clamp workpiece);
2. Rotary cone (the servo motor drives the rotary cone head to rotate, and the rotation speed is stepless and adjustable);
3. Positioning (lower the pipe fitting when placing it, and rise after clamping the pipe fitting to avoid the cone head);
4. Feed (servo motor + ball screw drive, which controls the feed of the taper head).
Equipment Characteristics
Full servo digital control
All actions of the servo taper turning machine are driven by the servo motor. The taper turning speed, feed speed and clamping force can be digitally controlled. It is suitable for the high-precision mirror taper turning processing of the nozzle.
With safety functions such as personnel anti pinch and equipment thermal overload
This machine is designed with multiple safety protection devices. Many parts of the equipment are equipped with emergency stop switches, double button start function, and the equipment working area is equipped with a safety light curtain to prevent accidental injury to personnel.
At the same time, the machine has thermal overload shutdown protection function to prevent equipment damage under abnormal working conditions.
Precise front positioning design
The equipment is designed with a precise front positioning structure, which is positioned as a lifting structure, controlled by the air cylinder, and the positioning distance is accurately set by the digital servo motor.
Quick change mold design, convenient for flexible production
This machine adopts the rapid die interface design, different dies can be disassembled and assembled quickly, and different products can be produced quickly by micro adjusting the clamping force by the servo motor.
Touch screen human-computer interface, easy to learn
The operating system of this machine adopts plc+ touch screen control, man-machine interactive input, simple interface, easy to learn and use. The equipment takes PLC as the program carrier, so that the equipment has more automatic expansibility. It can be combined with loading frame, vibrating plate, robot, external detection and other components to form an automatic processing unit.
The program memorizes all processing setting parameters
The machine adopts full servo design, and all actions are digitally controlled and adjusted. The rotation speed, feed speed, positioning length and clamping force can be maintained in the program independently according to different pipe fittings. For products that have been produced, they can be used immediately by switching the program during secondary production.
Video Presentation
The video shows the mirror cone forming process of the servo taper machine. The diameter of the pipe fitting is 6mm precision stainless steel pipe. After the end of the pipe fitting is formed, the inner surface is bright and clean without scratches, and the outer surface has no obvious indentation and clamping line.
Equipment Parameters
Model
Servo taper machine
Controller
PLC
Shaping Tube Diameter
38*2 mm
Input mode
Touch screen human-computer interactive input
Clamping Force
690 kgf
Working Pressure
Full servo
Shaping Force
420 kgf
Equipment Size
1650*1250*1840mm
Application Scheme
+8618506185021
18506185021@163.com
Jiangong Avenue, Nanfeng Town, Zhangjiagang City, Jiangsu Province
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